New Company Set to ‘Revolutionize Wastewater Treatment’

ClearCove process produces clean water and solid material that can be used to make methane biogas
ClearCove process produces clean water and solid material that can be used to make methane biogas.

ClearCove Systems, a company founded by two former Rochester Institute of Technology students, is going to “revolutionize the way wastewater is treated, while creating energy for treatment plants to use.”

Founder Terry Wright and CEO Greg Westbrook, who graduated in civil engineering technology from RIT in 1981, created ClearCove Systems in 2013 and are based at RIT’s Venture Creations business incubator.

There has been a lot of interest in their idea, from municipalities, food processors, breweries and theme parks that use water treatment systems. ClearCove has raised more than $1.5 million from investors that believe in the company’s potential, and has been promised $300,000 from the New York State Energy Research and Development Authority (NYSERDA) which conducted their own research to make sure ClearCove’s claims were accurate.

Several successful prototypes have been tested in communities across the state, near Albany, Ithaca and Rochester.

Most of the country’s water treatment plants were built some 40 years ago, following the Clean Water Act of 1972. Very little has been done to update the inefficient process to clean the water, Wright and Westbrook said.

“I knew there was a better way to do this,” said Wright, who has designed treatment plants for years.

Traditionally, water treatment plants process the raw sewage that flows into the plant, mixing it with oxygen which helps spread the bacteria that eat the organic matter in the water and convert it to sludge. The sludge is removed and chlorine is added to the water, which is then returned to the environment in a lake or stream.

With ClearCove’s process, the incoming wastewater is immediately filtered with a 50-micron (.05mm) screen. About 80 percent of the sediment is removed and the remaining water is then treated. The ClearCove process typically allows a treatment plant to reduce energy consumption by 65 percent. The remaining solid material—which is often now hauled to a landfill—could produce three times more potential energy to be used for methane biogas than sludge from a conventional system. The biogas could be used by the treatment plant to produce heat and electricity. Adding food waste would add to the potential energy.

“We know we have energy inside the sewer pipe,” Westbrook says. “We’re taking that caloric value and now spending money to make it dirt. We pay to throw it away. The industry has been doing the same thing ever since and has not been thinking out of the box.”

Cleaning wastewater is a $28 billion-a-year industry in the U.S. It’s an industry the American Society of Civil Engineers has given a “D” to regarding current investment for improvements.

ClearCove hopes the recent trend of going green and sustainability will help them with their pitch to have municipalities convert their water treatment process and in return, save money as well. Their system can easily be retrofitted to treatment plants because the existing infrastructure would still be used. And the potential is great in Third World countries building new treatment plants.

“We can see a day when wastewater can be an asset, not a liability,” Westbrook says.

The above story is based on or reprinted from materials provided by Rochester Institute of Technology.

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